# Model EGYPT from June 1989 version of CSTR 133 # This static production model, originally stated in the GAMS language #(Bisschop and Meeraus 1982), is based on a World Bank study of the #Egyptian fertilizer industry (Choksi, Meeraus and Stoutjesdijk 1980). #### SETS ### set center; # Locations from which final product may be shipped set port within center; # Locations at which imports can be received set plant within center; # Locations of plants set region; # Demand regions set unit; # Productive units set proc; # Processes set nutr; # Nutrients set c_final; # Final products (fertilizers) set c_inter; # Intermediate products set c_ship within c_inter; # Intermediates for shipment set c_raw; # Domestic raw materials and miscellaneous inputs set commod := c_final union c_inter union c_raw; # All commodities ### PARAMETERS ### param cf75 {region,c_final} >= 0; # Consumption of fertilizer 1974-75 (1000 tpy) param fn {c_final,nutr} >= 0; # Nutrient content of fertilizers param cn75 {r in region, n in nutr} := sum {c in c_final} cf75[r,c] * fn[c,n]; # Consumption of nutrients 1974-75 (1000 tpy) param road {region,center} >= 0; # Road distances param rail_half {plant,plant} >= 0; param rail {p1 in plant, p2 in plant} := if rail_half[p1,p2] > 0 then rail_half[p1,p2] else rail_half[p2,p1]; # Interplant rail distances (kms) param impd_barg {plant} >= 0; param impd_road {plant} >= 0; # Import distances (kms) by barge and road param tran_final {pl in plant, r in region} := if road[r,pl] > 0 then .5 + .0144 * road[r,pl] else 0; param tran_import {r in region, po in port} := if road[r,po] > 0 then .5 + .0144 * road[r,po] else 0; param tran_inter {p1 in plant, p2 in plant} := if rail[p1,p2] > 0 then 3.5 + .03 * rail[p1,p2] else 0; param tran_raw {pl in plant} := (if impd_barg[pl] > 0 then 1.0 + .0030 * impd_barg[pl] else 0) + (if impd_road[pl] > 0 then 0.5 + .0144 * impd_road[pl] else 0); # Transport cost (le per ton) for: # final products, imported final products, # interplant shipment, imported raw materials param io {commod,proc}; # Input-output coefficients param util {unit,proc} >= 0; # Capacity utilization coefficients param p_imp {commod} >= 0; # Import Price (cif US$ per ton 1975) param p_r {c_raw} >= 0; param p_pr {plant,c_raw} >= 0; param p_dom {pl in plant, c in c_raw} := if p_r[c] > 0 then p_r[c] else p_pr[pl,c]; # Domestic raw material prices param dcap {plant,unit} >= 0; # Design capacity of plants (t/day) param icap {u in unit, pl in plant} := 0.33 * dcap[pl,u]; # Initial capacity of plants (t/day) param exch := 0.4; # Exchange rate param util_pct := 0.85; # Utilization percent for initial capacity ### DERIVED SETS OF "POSSIBILITIES" ### set m_pos {pl in plant} := {u in unit: icap[u,pl] > 0}; # At each plant, set of units for which there is # initial capacity set p_cap {pl in plant} := {pr in proc: forall {u in unit: util[u,pr] > 0} u in m_pos[pl] }; # At each plant, set of processes for which # all necessary units have some initial capacity set p_except {plant} within proc; # At each plant, list of processes that are # arbitrarily ruled out set p_pos {pl in plant} := p_cap[pl] diff p_except[pl]; # At each plant, set of possible processes set cp_pos {c in commod} := {pl in plant: sum {pr in p_pos[pl]} io[c,pr] > 0}; set cc_pos {c in commod} := {pl in plant: sum {pr in p_pos[pl]} io[c,pr] < 0}; set c_pos {c in commod} := cp_pos[c] union cc_pos[c]; # For each commodity, set of plants that can # produce it (cp_pos) or consume it (cc_pos), # and their union (c_pos) ### VARIABLES ### var Z {pl in plant, p_pos[pl]} >= 0; # Z[pl,pr] is level of process pr at plant pl var Xf {c in c_final, cp_pos[c], region} >= 0; # Xf[c,pl,r] is amount of final product c # shipped from plant pl to region r var Xi {c in c_ship, cp_pos[c], cc_pos[c]} >= 0; # Xi[c,p1,p2] is amount of intermediate c # shipped from plant p1 to plant p2 var Vf {c_final,region,port} >= 0; # Vf[c,r,po] is amount of final product c # imported by region r from port po var Vr {c in c_raw, cc_pos[c]} >= 0; # Vr[c,pl] is amount of raw material c # imported for use at plant pl var U {c in c_raw, cc_pos[c]} >= 0; # U[c,pl] is amount of raw material c # purchased domestically for use at plant pl var Psip; # Domestic recurrent cost var Psil; # Transport cost var Psii; # Import cost ### OBJECTIVE ### minimize Psi: Psip + Psil + Psii; ### CONSTRAINTS ### subject to mbd {n in nutr, r in region}: sum {c in c_final} fn[c,n] * (sum {po in port} Vf[c,r,po] + sum {pl in cp_pos[c]} Xf[c,pl,r]) >= cn75[r,n]; # Total nutrients supplied to a region by all # final products (sum of imports plus internal # shipments from plants) must meet requirements subject to mbdb {c in c_final, r in region: cf75[r,c] > 0}: sum {po in port} Vf[c,r,po] + sum {pl in cp_pos[c]} Xf[c,pl,r] >= cf75[r,c]; # Total of each final product supplied to each # region (as in previous constraint) must meet # requirements subject to mb {c in commod, pl in plant}: sum {pr in p_pos[pl]} io[c,pr] * Z[pl,pr] + ( if c in c_ship then ( if pl in cp_pos[c] then sum {p2 in cc_pos[c]} Xi[c,pl,p2] ) + ( if pl in cc_pos[c] then sum {p2 in cp_pos[c]} Xi[c,p2,pl] )) + ( if (c in c_raw and pl in cc_pos[c]) then (( if p_imp[c] > 0 then Vr[c,pl] ) + ( if p_dom[pl,c] > 0 then U[c,pl] ))) >= if (c in c_final and pl in cp_pos[c]) then sum {r in region} Xf[c,pl,r]; # For each commodity at each plant: sum of # (1) production or consumption at plant, # (2) inter-plant shipments in or out, # (3) import and domestic purchases (raw only) # is >= 0 for raw materials and intermediates; # is >= the total shipped for final products subject to cc {pl in plant, u in m_pos[pl]}: sum {pr in p_pos[pl]} util[u,pr] * Z[pl,pr] <= util_pct * icap[u,pl]; # For each productive unit at each plant, # total utilization by all processes # may not exceed the unit's capacity subject to ap: Psip = sum {c in c_raw, pl in cc_pos[c]} p_dom[pl,c] * U[c,pl]; # Psip is the cost of domestic raw materials, # summed over all plants that consume them subject to al: Psil = sum {c in c_final} ( sum {pl in cp_pos[c], r in region} tran_final[pl,r] * Xf[c,pl,r] + sum {po in port, r in region} tran_import[r,po] * Vf[c,r,po] ) + sum {c in c_ship, p1 in cp_pos[c], p2 in cc_pos[c]} tran_inter[p1,p2] * Xi[c,p1,p2] + sum {c in c_raw, pl in cc_pos[c]: p_imp[c] > 0} tran_raw[pl] * Vr[c,pl]; # Total transport cost is sum of shipping costs for # (1) all final products from all plants, # (2) all imports of final products, # (3) all intermediates shipped between plants, # (4) all imports of raw materials subject to ai: Psii / exch = sum {c in c_final, r in region, po in port} p_imp[c] * Vf[c,r,po] + sum {c in c_raw, pl in cc_pos[c]} p_imp[c] * Vr[c,pl]; # Total import cost -- at exchange rate -- # is sum of import costs for final products # in each region and raw materials at each plant